February 25, 2026
CloudRAN.AI and Firecell Partner to Cut the Cost and Complexity of Private 5G
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BREAKING NEWS: Firecell and Accelleran Merge to Deliver Sovereignty-Compliant Industrial Private 5G Learn more
Autonomous robots are transforming industries, but poor connectivity holds them back. Private 5G networks solve these issues by offering reliable, low-latency communication, better coverage, and enhanced security. Here’s how:
Applications include:
Firecell offers tailored 5G solutions like the Orion Labkit for testing and the Pegasus Network for large facilities, starting at £99 per 1,000m² monthly. These solutions reduce downtime, improve efficiency, and support the growing demand for automation.
Private 5G vs Wi-Fi for Autonomous Robots: Performance Comparison
Private 5G networks are designed to deliver ultra-low latency, drastically cutting down the time it takes for data to travel between autonomous robots and their control systems. This near-instant communication allows for rapid decision-making and ensures precise coordination of AMRs (Autonomous Mobile Robots), AGVs (Automated Guided Vehicles), and cobots (collaborative robots).
"For a smart factory to function, it needs the high speed, low-latency connection that private networks provide, enabling real-time communication between devices and central control systems while minimising signal delays." – Ericsson
A 2021 study demonstrated that private 5G networks could achieve delays of under 10 milliseconds for 99.9% of data packets when controlling mobile robot fleets remotely. When combined with edge computing, this technology pushes latency even lower, allowing systems to respond instantly to changing conditions.
For instance, Siemens‘ Manufacturing Karlsruhe (MF-K), named Factory of the Year in 2021, successfully implemented a private industrial 5G network to streamline its intralogistics operations. Similarly, a major car manufacturer used private 5G in its electric vehicle factory to connect thousands of AMRs, ensuring smooth operations across the plant.
This low latency also works hand in hand with private 5G’s ability to provide exceptional coverage.
Private 5G networks shine in environments where consistent coverage and high device density are essential. They are particularly effective in complex industrial settings, such as facilities with high ceilings or significant amounts of metal, where traditional wireless solutions often struggle. With reliable handover mechanisms, these networks maintain uninterrupted connectivity as robots and devices move throughout a facility, minimising disruptions.
Take, for example, a multi-floor distribution centre that, in January 2025, replaced 120 Wi-Fi access points with just eight private 5G access points. This upgrade eliminated RF interference and enabled over 60,000 seamless daily handovers for more than 400 AGVs. Similarly, a tile manufacturing plant swapped 36 Wi-Fi access points for 12 private 5G ones, addressing connectivity issues caused by high ceilings and heavy metal structures. Covering areas ranging from thousands of square metres to several square kilometres, private 5G networks require fewer access points than Wi-Fi, simplifying management and cutting operational costs.
While performance is a key advantage, security is just as critical in these environments.
Private 5G networks operate on dedicated frequencies, which drastically reduce the interference often seen with other wireless technologies. This ensures a stable and reliable communication link, particularly important for autonomous robots operating in high-stakes environments.
"Using dedicated spectrum, SIM-based authentication, and customised enterprise security policies, private networks bolster privacy and security." – Matt Addicks, Cradlepoint
These networks also feature end-to-end encryption, protecting sensitive operational data from cyber threats. Additional security measures, such as SIM-based authentication and tailored enterprise security policies, give organisations granular control over who and what can access their networks. This level of security is essential for safeguarding data integrity and preventing unauthorised access, especially in situations where robots are making critical, real-time decisions in potentially hazardous areas.
In May 2024, Atlas Copco highlighted how private 5G networks were instrumental in securely connecting moving machines within their factory environment. Furthermore, a survey by Endeavour Business Intelligence and IndustryWeek revealed that nearly 30% of respondents saw an improvement in security after deploying a private cellular network.
Private 5G networks empower autonomous robots to keep up with changing production needs. Thanks to ultra-low latency and high-capacity connectivity, robots like AMRs, AGVs, and cobots can communicate seamlessly with central control systems. This enables production lines to remain flexible and responsive to demand shifts.
With AI-powered vision systems, 5G-enabled robots can quickly gather and process visual data, making it easier to detect defects and make real-time quality decisions.
In warehouses and distribution centres, private 5G networks solve the connectivity problems often faced with Wi-Fi and public cellular networks. This reliable connection allows AI-driven control systems and mobile robotic platforms to work together in real time. As a result, multiple AMRs can operate at once without losing communication.
These robots, integrated with warehouse management systems, optimise the movement of goods using live data. This reduces congestion, speeds up order fulfilment, and improves overall efficiency.
In the energy sector, autonomous robots connected via 5G play a crucial role in inspecting and monitoring dangerous environments. This reduces the need for humans to work in risky areas such as oil and gas facilities, power plants, mines, and substations.
Operators can remotely manage heavy machinery, while robots equipped with thermal cameras identify equipment faults in real time. The secure and interference-free communication provided by private 5G ensures that critical inspection data is transmitted quickly, enabling fast responses to any safety concerns.
These use cases highlight the potential of Firecell’s customised 5G solutions for autonomous robots.
Firecell offers tailored solutions to tackle the connectivity challenges faced by autonomous robots, ensuring seamless and efficient operations.
The Orion Labkit is an open-source 5G lab network designed specifically for indoor development and testing of autonomous robots. It provides coverage for areas ranging from 10 to 1,000m² with a single pre-configured 5G access point. Its open-source framework allows researchers to focus on advancing industrial applications rather than grappling with the complexities of 5G setup.
"Having full visibility on the core and radio access network (RAN) and their different interfaces is unique and one of the key factors behind NIST choosing Firecell’s Labkit. Our IWS team looks forward to working with Firecell’s support on their distribution of OAI-based 5G network, as this will enable us to focus on our own industrial applications research, instead of tying precious resources to 5G configuration and optimisation."
– Dr. Richard Candell, Leader of the Industrial Wireless Systems Project, NIST
For temporary or mobile setups, Firecell offers the Pegasus Pop-up, a portable 5G network suited for both indoor and outdoor use. It covers over 1,000m² and is ideal for pre-validating 5G-enabled devices like Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs). Additionally, it upgrades existing Ethernet or Wi-Fi systems without requiring a complete fleet overhaul.
For larger industrial environments, Firecell’s Pegasus Network is the go-to solution. Designed for facilities exceeding 10,000m², it drastically reduces infrastructure needs – requiring 5 to 20 times fewer access points and less cabling compared to Wi-Fi. This translates to significant cost savings while supporting hundreds of connected devices. The network delivers sub-10 ms latency and up to 100 MHz bandwidth (800 Mbps downlink, 80 Mbps uplink), ensuring real-time responsiveness for robotic operations.
The Pegasus Network also guarantees end-to-end Quality of Service, prioritising critical applications. With military-grade security features, such as private SIM cards, it eliminates interference from Wi-Fi, Bluetooth, and motion sensors, ensuring reliable and secure communication.
Firecell offers a subscription plan starting at €99 per 1,000m² per month for facilities over 10,000m². This managed service includes installation, maintenance, management software, and continuous monitoring, eliminating the need for upfront capital investment. By streamlining network maintenance and cybersecurity, the plan allows businesses to focus on their core activities without worrying about connectivity issues. The subscription model ensures predictable costs, no unplanned downtime, and scalable options that grow alongside business needs.
These solutions provide a solid foundation for integrating 5G into industrial automation, delivering both operational efficiency and measurable returns on investment.
Rolling out private 5G networks for autonomous robots requires a clear focus on both technical and operational priorities. Start by identifying areas where these robots can deliver the most value, such as on production lines, navigating warehouses, or monitoring hazardous sites.
From a technical standpoint, several key elements demand attention. First, assess the network’s capacity needs: how many robots will connect simultaneously? What are the latency requirements? How much sensor or video data will flow through the system?. Then, design a network that seamlessly integrates with existing infrastructure while maintaining top-notch security. This includes using SIM-based authentication and traffic segmentation. Spectrum planning and licensing should also be tackled early to avoid unnecessary hurdles down the line.
Next, ensure the autonomous robots can work alongside existing systems, like Warehouse Management Systems, to create a streamlined operational ecosystem. Firecell’s Orion Labkit or Pegasus Pop-up can be invaluable for initial testing, allowing you to validate performance before scaling up.
Once these deployment strategies are in motion, the next step is to measure the impact in terms of tangible returns.
After deployment, quantifying ROI is critical to validating the investment. Real-world examples highlight the potential gains. For instance, a major car manufacturer saw a 30% boost in production speed and reduced errors by leveraging real-time processing through a private 5G network. In another case, a multi-floor distribution facility replaced 120 Wi-Fi access points with just eight private 5G access points. This not only eliminated RF interference but also enabled over 60,000 seamless daily handovers.
The benefits extend beyond speed and efficiency. ROI emerges from increased throughput, shorter cycle times, and better product quality. Cost savings are realised through lower labour expenses, predictive monitoring, and fewer errors. Additionally, the ability to continuously monitor operations helps pre-empt failures, significantly reducing downtime and its associated costs.
The broader market reflects this growing value. By 2028, the global private 5G market is expected to reach nearly £7.9 billion, with manufacturing leading the charge in investments. Major companies are rapidly adopting this technology, underscoring its maturity and impact.
Private 5G networks are quickly becoming the backbone of industrial autonomous robotics. They provide ultra-low latency, secure connections, and scalable solutions, addressing the challenges that traditional Wi-Fi and wired networks simply can’t handle in today’s ever-advancing smart factories.
The numbers speak for themselves. By 2028, global spending on private networks is expected to reach nearly £7.9 billion, with 35% of that investment coming from the manufacturing sector. In a study by Ericsson, which examined 40 private networks across 15 countries, 60% of these networks were found to support two or more applications at the same time, highlighting the growing reliance on autonomous equipment.
This momentum is reflected in Firecell’s tailored solutions. Tools like the Orion Labkit, designed for initial testing, and the Pegasus Network, built for large-scale deployments, offer practical pathways for businesses to integrate 5G capabilities. Their flexible Subscription Plan, starting at £99 per 1,000m² monthly, ensures companies of all sizes can access these cutting-edge solutions. Whether it’s equipping factories with dynamic production lines or enabling monitoring in hazardous areas, Firecell provides the infrastructure needed to make automation a reality.
The pairing of private 5G and autonomous robotics is more than just a technological upgrade – it’s a transformative shift. As Industry 4.0 continues to evolve, the adaptability of cellular technology will pave the way for innovations like temporary factories, agile production systems, and sophisticated robotics. For businesses aiming to stay ahead, embracing private 5G isn’t just an option – it’s the key to unlocking automation benefits and reducing downtime.
5G significantly improves the performance and collaboration of autonomous robots by delivering ultra-low latency and real-time communication. This means robots can respond almost instantly to changes in their surroundings, making them capable of handling complex tasks with exceptional precision while quickly adapting to shifting conditions.
Additionally, 5G enables smooth machine-to-machine communication, allowing robots to coordinate their actions with minimal lag. This kind of synchronisation is crucial in fields like manufacturing and logistics, where both timing and accuracy directly impact efficiency and safety.
Private 5G networks offer advanced security features designed specifically for the needs of autonomous robots. One key measure is SIM/eSIM-based authentication, which ensures that only approved devices can access the network. This greatly reduces the chances of unauthorised connections. On top of that, end-to-end encryption safeguards data as it moves through the network, keeping critical operational details out of the wrong hands.
Another advantage is enterprise-controlled traffic management, which allows organisations to oversee and regulate data flows within the network. This added control helps to defend against potential cyber threats. These capabilities make private 5G networks a dependable and secure option for industrial settings where autonomous robots are in use.
Businesses can measure the return on investment (ROI) of private 5G networks for robotics by examining specific performance metrics like operational efficiency, cost savings, and enhanced safety. For instance, tracking reductions in downtime, quicker automation rollouts, and boosts in productivity can highlight the tangible benefits of adopting this technology.
With 5G enabling real-time data analytics, companies can monitor performance improvements and pinpoint where robotics delivers the greatest value. These measurable results provide the clarity needed to make smarter decisions about investing in private 5G networks.
