

If you’re judging private 5G for industrial use, average latency is not enough. What matters is whether the network can hold packet delay inside a tight time window when traffic loads go up.
From the studies covered here, I’d boil it down like this: private 5G can suit monitoring, SCADA, AGVs, mobile robots, and some safety functions today, but it still falls short for hard real-time control such as sub-1 ms robot or PLC timing. Lab tests showed below 1.0 ms downlink median latency with a 99.9th percentile near 1.1 ms, but site tests were much higher, with figures such as 3.9 ms uplink, 4.6 ms downlink, 11.36 ms RTT, and 20.4 ms RTT depending on setup, load, and what was included in the path.
If I were assessing a deployment, I’d focus on these points first:
Here’s the short verdict:
| Use case | Current fit for private 5G | What to check |
|---|---|---|
| Remote monitoring / SCADA | Good fit | End-to-end delay under load |
| AGVs / mobile robots | Good fit | Tail latency and coverage |
| E-stop / safety signalling | Can fit | Full system delay, not radio only |
| Process automation | Possible in some cases | Jitter, load, uplink settings |
| PLC / robot hard real-time control | Not there yet | Wired links still lead |
So when I look at private 5G latency numbers, I don’t ask, “What’s the lowest figure in the lab?” I ask, “What happens on site, under load, at the tail, across the full path?” That’s the test that tells you whether a network will hold up in day-to-day factory use.

Private 5G Latency: Industrial Use Case Fit at a Glance
In a controlled 5G SA n79 testbed, Adamuz-Hinojosa et al. recorded median downlink latency below 1.0 ms for small payloads, with the 99.9th percentile at about 1.1 ms. That’s the kind of result people like to quote, but it’s a best-case number, not a normal industrial starting point. As payload size increases, traffic builds, or even a small amount of interference appears, latency climbs fast.
Once you move from a tidy lab setup to a working site, the picture changes. Latency tends to jump unless QoS settings and edge placement are set up with care.
At Silicon Austria Labs in Linz, Austria, a 2023 test campaign on a 38 m × 38 m factory floor used a 5G SA testbed in band n78 at 3.41–3.49 GHz. It recorded mean one-way latencies of 3.9 ms uplink and 4.6 ms downlink at low load, with 99.9997% reliability for latency below 14 ms during a one-hour test. Under maximum downlink load, mean latency rose to 53 ms without QoS prioritisation.
At Helmut-Schmidt University in Hamburg, a July 2024 trial linked a private 5G SA network at 3.7–3.8 GHz using Ericsson equipment with IO-Link Wireless. The goal was to test a decentralised software-based PLC for intralogistics. Over a 20-hour test, the average round-trip time between 5G routers was 20.4 ms. The 99th-percentile end-to-end SFRT for the wireless emergency stop stayed below 99 ms, but the worst-case estimate reached 149.6 ms once VPN tunnel and PLC overhead were added.
In Bristol, UK, researchers at Toshiba Europe Ltd. tested a hybrid 5G–TSN setup in 2024 using a private 3.8–4.2 GHz band. The average RTT came in at 11.36 ms. One point stood out: cutting TSN base periods from 200 ms to 40 ms led to more predictable behaviour in a standard 5G setup.
| Study | Environment | Architecture | Spectrum | Reported latency metric | Tail latency reported | Key Constraints |
|---|---|---|---|---|---|---|
| Adamuz-Hinojosa et al. | Lab testbed | 5G SA (n79) | Mid-band | < 1.0 ms (DL) | ~1.1 ms (DL, 99.9th) | Small payloads; minimal interference |
| Silicon Austria Labs, 2023 | Factory floor (38 m × 38 m) | 5G SA (n78) | 3.41–3.49 GHz | 3.9 ms (UL) / 4.6 ms (DL) | 14 ms (UL, 99.9997%) | Performance degrades sharply under congestion |
| Toshiba Europe Ltd., 2024 | Lab testbed (Bristol, UK) | 5G SA (O-RAN) | 3.8–4.2 GHz | 11.36 ms (RTT) | 33.1 ms (max RTT) | Vanilla 5G; TSN scheduling not optimised |
| Helmut-Schmidt-University, 2024 | Campus/intralogistics testbed | 5G SA + IO-Link Wireless | 3.7–3.8 GHz | 20.4 ms (RTT) | < 99 ms (system, 99th) | Includes VPN tunnel and PLC processing overhead |
| Shah et al. | Factory-of-the-future lab | Open-source 5G (Open5GS/srsRAN) | USRP-based | 7–28 ms | Not reported | Multi-device setup; open-source stack |
Architecture and load matter more than radio conditions on their own. The range in these figures comes from different test setups, traffic levels, and latency definitions, which the next section breaks down.
The gap between lab and field results often comes down to how latency is measured. The benchmark table in the previous section shows a broad spread of figures, and that spread is not just about radio conditions. In many cases, teams are measuring different things in different ways. So before putting benchmark numbers side by side, you need the method behind them.
Most studies rely on traffic tools such as iperf3 or IRTT (Isochronous Round-Trip Tester). For latency work, UDP is the better choice than TCP. TCP retransmissions and windowing can skew the result and blur the actual delay. IRTT is especially handy for industrial tests because it sends packets at fixed intervals, which matches periodic control traffic more closely.
For industrial use, one-way delay is often the metric that matters most. But there’s a catch: it only works well when both ends share a clock. Accurate one-way delay measurement usually depends on sub-microsecond clock sync through Precision Time Protocol (PTP/IEEE 1588), gPTP, or GNSS-disciplined clocks. In one Silicon Austria Labs campaign, PTP synchronisation precision stayed below 2 μs during hour-long tests using ptp4l with hardware timestamps. That detail matters. Software timestamps can pick up operating-system jitter, so if someone is making sub-millisecond claims, hardware timestamping is the safer starting point.
Another useful approach is per-segment tracing. Instead of treating latency as one single number, it splits the full path into radio, transport, and core segments. That shows exactly where delay is added, which is what operators need if they want to fix a live setup. In a Helmut-Schmidt University testbed, the full path was split into wired IO-Link (0.7 ms), wireless IO-Link (1.5 ms), and 5G/Ethernet/PLC processing (31.1 ms). The result was clear: the radio link was not the main bottleneck. Once the delay is mapped across the path, the next job is picking the right metric to judge it.
A single average doesn’t tell the full story. It’s better to report median latency, tail latency, and jitter together. In industrial systems, tail latency often matters more than the median, because timing failures tend to happen at the edge of the distribution, not in the middle. University of Granada work shows that TSN scheduling should be based on the maximum observed 5G delay, using a high-percentile metric.
Load makes this even more important. As network utilisation rises, queuing delay can push the top end of the latency distribution up much faster than the median. So a network may still look fine on average while missing timing targets at the worst moments. In one Silicon Austria Labs result, mean downlink latency rose from 4.6 ms to 25 ms under heavy traffic load, even with QoS prioritisation enabled.
TDD frame configuration also changes the result, yet many papers leave out the TDD pattern. A pattern with more uplink slots can cut UL latency, but that often adds delay on the downlink side. Uplink latency is also shaped by the Buffer Status Report process. Enabling Full Buffer Status Report (Full BSR) can reduce mean UL latency because the base station can pre-allocate resources instead of waiting for repeated scheduling requests. In plain terms, these setup choices can decide which industrial workloads a deployment can handle and which ones it can’t.
| Study / Testbed | Tools Used | Synchronisation Method | Traffic Profile | Key Metrics Reported | Strengths & Limitations |
|---|---|---|---|---|---|
| Silicon Austria Labs | IRTT, tcpdump, ptp4l | PTP (IEEE 1588), hardware timestamps, < 2 μs | Periodic UDP, varying load | Mean OWD (UL/DL), 99.9997% reliability, load curves | Tight sync; campaign-specific |
| University of Granada | TSN switches, commercial 5G | PTP / IEEE 1588 | Cyclic-synchronous DL (TSN TAS) | Percentile delay, jitter, TAS window offset | Strong TSN integration; DL-focused |
| Toshiba Europe Ltd. | TSN gateway, O-RAN 5G | Loosely synchronised | 802.1Qbv scheduled traffic | Min/max/avg RTT, periodicity | Real O-RAN hardware; limited sync rigour |
| Helmut-Schmidt University | 5G router, PLC, IO-Link Wireless | IPSec VPN tunnel timing | Safety function (e-stop activation) | SFRT, 99th percentile, CDF | Full system view; includes PLC overhead |
| Fraunhofer IPT | FPGA-based traffic tool | Sub-microsecond FPGA clock | One-way UL/DL, mmW (26 GHz) | One-way latency, reliability, throughput | High-precision mmW setup |
These measurement choices shape what the benchmark numbers actually mean in practice. A figure that looks strong in one setup may say very little about another unless the tools, synchronisation, traffic profile, and reported metrics line up.
The benchmark data shows a pretty clear split between what private 5G can handle now and what still sits outside its reach.
Remote monitoring and SCADA fit well within current performance. Results in the 7–28 ms range line up with SCADA-style monitoring needs. AGVs and autonomous mobile robots also look like a good fit, with emergency-stop performance coming in at roughly 100 ms. In both cases, the main limit is not raw radio speed. It’s where the core network sits and where the control logic runs.
Private 5G still has a hard time with isochronous control, where sub-millisecond PLC-to-actuator timing is needed. A University of Granada study found that 5G-induced jitter disrupts TSN scheduling, which backs up the point that isochronous workloads are still beyond current deployments. Right now, those jobs still belong on wired infrastructure.
The same radio can behave very differently once edge placement, scheduling and traffic load change. The range seen across benchmark studies came from locality, edge placement and scheduling choices, not just radio conditions. Three design decisions matter most.
| Use Case | Required Latency / Jitter | Benchmark Evidence | Architectural Conditions |
|---|---|---|---|
| Robot control (isochronous) | < 1 ms | Does not meet target: current 5G exceeds this | Not supported by current private 5G benchmarks |
| Cyclic synchronous (PLC-to-I/O) | 0.5–1 ms | Does not meet target: 3.9–4.6 ms achievable at low load only | 5G–TSN integration with TAS offset tuning |
| AGVs / mobile robots | 1–500 ms | Meets target: average response time within 100 ms | Line-of-sight preferred; 5G-to-IO-Link Wireless bridge |
| E-stop / safety functions | < 100 ms | Meets target: 99% of triggers under 99 ms | High-priority ARP; on-site UPF |
| Process automation (async) | 2–20 ms | Meets target: mean one-way latency below 14 ms at low load | TDD pattern optimisation; Full BSR enabled |
| Remote monitoring / SCADA | 10–100 ms | Meets target: 7–28 ms measured | Standard standalone (SA) private 5G architecture |
The farther a use case is from hard real-time demands, the safer the fit for current private 5G. At that point, deployment design becomes the next thing to get right.
The benchmark results point to a short list of deployment choices that have a big impact on day-to-day latency. The main issue isn’t just low average latency. It’s whether latency stays steady when the network is busy, across the full end-to-end path, especially at the tail.
Start with SA architecture, an on-site UPF, and edge-hosted control so traffic stays local and avoids extra hops.
Two setup choices can also change uplink performance in a big way:
Antenna placement still plays a big part in metal-heavy industrial settings.
Load testing is where the gap between lab numbers and live performance starts to show. High traffic can push mean downlink latency from 4.6 ms to 25–53 ms, so don’t stop at average figures. Check the 99th or 99.9th percentile under load.
These are the same levers a lab kit or on-site deployment should test before rollout.

Firecell‘s lab kits and on-premise private 5G deployments give teams a way to test TDD, QoS and edge placement before rollout.
The studies reviewed here tell a clear story. Controlled campus measurements report mean one-way over-the-air latency as low as 3.9 ms uplink and 4.6 ms downlink under low load. But end-to-end performance in live deployments depends a lot on where the core and applications sit. For automation workloads, jitter and tail latency matter far more than averages.
Before committing budget, test under realistic load, measure high-percentile latency, and make sure the benchmark method matches the use case.
In industrial settings, tail latency matters more because deterministic operations live or die by timing. Systems like autonomous mobile robots and production-line equipment need packets to land inside strict time windows.
Average latency gives you a rough picture, but it can mask spikes that throw synchronised control loops off beat, add jitter, and break determinism. For safety and reliability, these systems have to meet latency limits even under worst-case conditions.
Measure one-way OTA latency to judge end-to-end performance. Also check packet-level metrics, including downlink and uplink throughput.
For industrial deployments, add jitter and signal data such as RSRP heat maps for coverage. If you’re using Time-Sensitive Networking, measure delay between switches as well. It also helps to review quality of service settings.
Some industrial setups still need wired links when extreme determinism matters most. That’s especially the case in jobs that need sub-microsecond accuracy and tightly bounded latency, like certain closed-loop process automation systems.
In those situations, wired connectivity is still the go-to choice because it keeps the level of synchronisation that wired fieldbuses have long provided.